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Knowledge · 5 min read

Pipe schedules explained: NPS, OD and wall thickness

NPS is a label, not a measurement. Learn how pipe schedule sets wall thickness under ASME B36.10M and B36.19M, with OD and wall tables for NPS 2, 4, 6 and 8.

Updated

In short

Nominal pipe size (NPS) names a pipe size, and the outside diameter (OD) for each NPS stays fixed. The schedule sets the wall thickness: a higher schedule means a thicker wall and a smaller bore on the same OD. ASME B36.10M covers carbon and alloy steel pipe and ASME B36.19M covers stainless steel pipe.

Illustrative, not to scale
Transcript

Pipe schedule for NPS 4, sourced to ASME B36.10M. The outside diameter is fixed at 4.500 inches (114.3 millimetres) for every schedule; the schedule changes the wall thickness, so the bore gets smaller as the wall gets thicker. Schedule 10: wall 0.120 inch (3.05 mm), inside diameter 4.260 inches. Schedule 40, also standard weight: 0.237 inch (6.02 mm), inside diameter 4.026 inches. Schedule 80, also extra strong: 0.337 inch (8.56 mm), inside diameter 3.826 inches. Schedule 120: 0.438 inch (11.13 mm), inside diameter 3.624 inches. Schedule 160: 0.531 inch (13.49 mm), inside diameter 3.438 inches. Double extra strong: 0.674 inch (17.12 mm), inside diameter 3.152 inches. Inside diameters are derived from the outside diameter and the wall. Confirm values against the current edition of the standard before design.

What does NPS mean, and how does it relate to OD?

NPS (nominal pipe size)
A North American designation for pipe size. The number is a label; it does not equal any measured diameter for sizes below NPS 14.

Below NPS 14, the outside diameter is larger than the NPS number. NPS 4 pipe has an OD of 4.500 in (114.3 mm). From NPS 14 upward, the NPS number equals the OD in inches.

The OD is fixed for each NPS across every schedule. This is what lets fittings, flanges and valves fit pipe of any wall thickness: only the bore changes.

The metric equivalent is DN (diameter nominal). NPS 2, 4, 6 and 8 correspond to DN 50, 100, 150 and 200.

What is a pipe schedule?

Schedule (SCH)
A designation, such as 40 or 80, that fixes the nominal wall thickness of a pipe for a given NPS.

The schedule number is a label, like NPS. The same schedule gives different wall thicknesses at different NPS, so you always read the wall from a table for that size.

Three older designations remain in use. STD (standard weight), XS (extra strong) and XXS (double extra strong) predate schedule numbers. For sizes up to NPS 10, STD equals SCH 40. XS equals SCH 80 up to NPS 8. XXS has no schedule number. At larger sizes these designations diverge from the schedule numbers, so check the table.

A suffix “S”, as in 10S or 40S, marks stainless steel schedules in ASME B36.19M.

What are the OD and wall thickness for NPS 2, 4, 6 and 8?

The table gives the nominal wall for the most-requested schedules. Values are from ASME B36.10M. For these sizes, SCH 10 has the same wall as 10S in ASME B36.19M.

ASME B36.10M: outside diameter and nominal wall thickness
NPSOD, in (mm)SCH 10SCH 40SCH 80SCH 160XXS
22.375 (60.3)0.109 in (2.77 mm)0.154 in (3.91 mm)0.218 in (5.54 mm)0.344 in (8.74 mm)0.436 in (11.07 mm)
44.500 (114.3)0.120 in (3.05 mm)0.237 in (6.02 mm)0.337 in (8.56 mm)0.531 in (13.49 mm)0.674 in (17.12 mm)
66.625 (168.3)0.134 in (3.40 mm)0.280 in (7.11 mm)0.432 in (10.97 mm)0.718 in (18.24 mm)0.864 in (21.95 mm)
88.625 (219.1)0.148 in (3.76 mm)0.322 in (8.18 mm)0.500 in (12.70 mm)0.906 in (23.01 mm)0.875 in (22.23 mm)

At NPS 8, XXS (0.875 in) is thinner than SCH 160 (0.906 in). Do not assume that XXS is always the heaviest wall.

NPS 4, OD 4.500 in: the wall grows inward as the schedule rises, while the OD stays fixed.
Transcript

Pipe schedule for NPS 4, sourced to ASME B36.10M. The outside diameter is fixed at 4.500 inches (114.3 millimetres) for every schedule; the schedule changes the wall thickness, so the bore gets smaller as the wall gets thicker. Schedule 10: wall 0.120 inch (3.05 mm), inside diameter 4.260 inches. Schedule 40, also standard weight: 0.237 inch (6.02 mm), inside diameter 4.026 inches. Schedule 80, also extra strong: 0.337 inch (8.56 mm), inside diameter 3.826 inches. Schedule 120: 0.438 inch (11.13 mm), inside diameter 3.624 inches. Schedule 160: 0.531 inch (13.49 mm), inside diameter 3.438 inches. Double extra strong: 0.674 inch (17.12 mm), inside diameter 3.152 inches. Inside diameters are derived from the outside diameter and the wall. Confirm values against the current edition of the standard before design.

How do you calculate the bore of a pipe?

Subtract two wall thicknesses from the OD. For NPS 4 SCH 40, the bore is 4.500 − 2 × 0.237 = 4.026 in. For NPS 4 SCH 80, it is 4.500 − 2 × 0.337 = 3.826 in.

A heavier schedule raises pressure capacity and corrosion allowance, and it lowers flow area and raises weight. The right schedule comes from the design pressure, temperature, corrosion allowance and piping code, not from a rule of thumb.

How do you choose a schedule?

The piping designer calculates a minimum required thickness under the governing code, for example ASME B31.3 for process piping. The calculation includes design pressure, temperature, material strength, corrosion allowance and mill tolerance. The designer then selects the next commercially available wall that exceeds it.

  • Mill tolerance. Seamless carbon steel pipe may be supplied with a wall up to 12.5 % under nominal (ASTM A530 / A106). The calculation must account for it.
  • Corrosion allowance. An added thickness the designer chooses for service life.
  • Fittings and flanges. Weld-neck flanges and butt-weld fittings must be bored or bevelled to match the pipe schedule you order.

State the schedule on every pipe, fitting and weld-neck flange in the RFQ. See How to write an RFQ.

Which standards cover pipe dimensions and materials?

Pipe dimension and material standards
StandardWhat it covers
ASME B36.10MDimensions of welded and seamless wrought steel pipe: carbon, alloy and ferritic stainless steel
ASME B36.19MDimensions of stainless steel pipe, with “S” schedules
ASTM A106Seamless carbon steel pipe for high-temperature service (Grades A, B, C)
ASTM A53Black and hot-dipped zinc-coated welded and seamless steel pipe
ASTM A312Seamless, welded and heavily cold worked austenitic stainless steel pipe
ASTM A333Seamless and welded steel pipe for low-temperature service

B36.10M and B36.19M give dimensions. The ASTM specification gives material, manufacture and testing. A complete pipe call-out names both.

How can JJ Projects help?

JJ Projects sources line pipe, process tubing, fittings and flanges to specifications such as ASME B36.10M and ASTM A106. Send NPS, schedule, grade, quantity and required documents through Request a quote, or see steel and structural products.

Seamless line pipe
Fig. 01Seamless line pipeASTM A106 GR. B · NPS 4 · SCH 40

Sources

  1. ASME B36.10M, Welded and Seamless Wrought Steel Pipe (2022 edition table of contents)
  2. ASME B36.19M, Stainless Steel Pipe
  3. Engineering ToolBox, ASME/ANSI B36.10/19 pipe dimensions, metric units
  4. Engineering ToolBox, nominal wall thickness of pipe (ANSI B36.10)
  5. ASTM A106/A106M, Seamless Carbon Steel Pipe for High-Temperature Service
  6. ASTM A530/A530M, General Requirements for Specialized Carbon and Alloy Steel Pipe

Questions

Questions

01Is NPS the same as the pipe's outside diameter?

Not for sizes below NPS 14. NPS 4 pipe has an OD of 4.500 in. From NPS 14 upward, the NPS number equals the OD in inches.

02What is the difference between SCH 40 and SCH 80?

SCH 80 has a thicker wall than SCH 40 at the same NPS and OD. For NPS 4, the wall is 0.337 in for SCH 80 and 0.237 in for SCH 40, so SCH 80 has a smaller bore.

03Is STD the same as SCH 40?

For sizes up to NPS 10, yes. At larger sizes, STD and SCH 40 differ, so read the wall thickness from the table.

04What does the S in 10S mean?

The S marks stainless steel pipe schedules in ASME B36.19M. Those schedules can differ from the carbon-steel schedule of the same number, mainly at larger sizes.

05Does a higher schedule always mean higher pressure capacity?

At the same NPS and material, a thicker wall carries more pressure. The allowable pressure also depends on temperature, material strength and the governing code, so calculate it for the design conditions.

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